HexBore Encoder (NON CAN)

Ignore the CAN cable

(If present) Remove tabs on side of board with side cuts.

(If present) If small tabs still exist, you may have to sand them down with a file.

Edges of board should be smooth.

Remove protective coverings from both connectors.

Place top case flat on table with opening facing facing toward you.

Press large bearing into top cavity on top case.

Once the side with the 4 dots is facing you, and the side with 1 dot is facing away from you, press the hexgear into the bearing.

Align the two gears, and press the maggear into the slot.

Place the PCB into the top case assembly, connector side down.

Layout programming materials.

Power on encoder programming box using 12V barrel jack. Switch Power switch on the box to "ON". The "ON" LED should light green, and the 4 status LEDs on the right should be flashing in a circle pattern.

With the "zero" line on the hexgear facing upwards, place the PCB+Case assembly onto programmer.

Press down on the Encoder so that it makes connection with the contacts - the encoder should light up green, and the 4 status LEDs should all flash at once repeatedly.

Press the button. the hex shaft should spin left 90 degrees, then right 90 degrees.

Both the "Prog" and "Test" LEDs should light up green. If either fail, do not continue assembly. Please bag w/ issues written down, and pass on to Engineering (Jon).

Gently press second large bearing into bottom case.

Place the bottom case onto the top case assembly. Press the 2 halves together.

Insert and hand tighten all 4 screws until the case is fully closed.

Verify that the case is fully closed. The gap shown above is BAD.

Once there are no gaps present, test spin the encoder by hand. If it feels crunch, slightly loosen all 4 screws and guarantee the case is still fully pressed together.

Lay encoder down flat with the nut pockets facing up.

Place the sticker on the encoder as centered as possible, and no sticker hanging over the sides. Do not use "CAN" sticker for non-CAN device.

Layout all parts. (IGNORE THE CAN CABLE)

Build box.

Place all wires into assembled box.

Place encoder and hex adapter on top of wires in assembled box.